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PV Industry Hand Tools



Speciality hand tools for renewable energy contractors.

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Most of the hand tools we promote are related to Solar Electric Industry and are used for cutting, stripping and crimping of solar cables (UV and thermo rated copper cables for solar industry for metric or imperial standard). Those cables are used for connection between panels or for home run connections from the solar panels down to the main DC disconnect box. Other frequent places with highly sensitive connections, thus requiring accuracy, are at string combiner boxes level.  All this type of connections has to be reliable and to reduce the chance of weather degradation. CleanEnergyBrands offers tools that are doing the job with no pinching or deformation of cable ends. In this way we eliminate additional resistance and voltage drops, tools capable of micro settings with 0.01 mm tolerance, containing dies as part of their kit which is used for different cable gauges (in the range of AWG 16/14/12/10/8). These tools have an exceptional handling and leverage. The very specific brands we promote in our shop are: Rennsteig USA and Tyco Electronics. All this tools are delivering results to match solar industry standards and comply to UL 1703, UL 1741, UL 4703, UL 854, and UL 467 where applicable.

In Solar Thermal application at the lower HTF (High Temperature Fluid) working temperatures the most common material used is PEX in different color codes, white for return and red or black for direct runs. Using special designed manifolds the PEX can be connected with the copper piping and in this way we obtain a neat and durable connection between solar panel on the roof and other components of the solar thermal hot water distribution system. Most of the time, this type of connection are located inside the attic or temperature conditioned areas. In general the first 10 feet’s from the solar thermal panel on the roof to the rest of installation are to be done in copper. There for we offer a variety of PEX crimping respective reaming and pipe cutter tools to accomplish any of the job’s specifics procedures.  

Knowledge Base (KB)  information for : Solar Hand Tools

Article:
 General guidelines and requirements for MC4 type of connector or a plug connector.
 

Read from KB Repository You can read this article and generate a pdf file here...

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Example of mounting of an installation, thus has to be done by qualified and trained staff considering all applying safety regulations. Following procedures and step by step instructions are important to be considered:

 1. As general comments, any kind of pollution (dust, oil, humidity, etc.) during the assembly process or to the unmated connector can degrade contact and connector performance. This applies in particular to the seals and the crimping of the contacts. A clean assembly environment is therefore essential.

 2. Termination of connectors uses different crimp contacts for various wire gauges.

Cable Wires and Crimping Possible wire gauges are AWG 14, AWG 12 and AWG 10. The tools to be used are
MC4 Connectors schematicselected using the wire gauge.

 3. Use only appropriate wire gauges.

 Besides the standard seal/pinch ring combination further five different seals are general used.

_ 4.0 mm grommet inner diameter for insulation diameter from 3.2 to 4.3 mm

_ 5.0 mm grommet inner diameter for insulation diameter from 4.3 to 5.3 mm

_ 6.0 mm grommet inner diameter for insulation diameter from 5.3 to 6.2 mm 

_ 7.0 mm grommet inner diameter for insulation diameter from 6.2 to 7.2 mm

_ 8.0 mm grommet inner diameter for insulation diameter from 7.2 to 8.0 mm

 The grommet has to be matched with the outer diameter of the solar cable

Plug Connector to protect against shock, ensure that conductors and their associated connectors are separated from opposite polarity components.

Photovoltaic Interconnection. When assembling the connectors, the following sequence must be followed:

4.  Insert the stripped wire into the wire crimp barrel until it stops. While holding the wire in place, squeeze tool handles together until ratchet releases.

5.  Push contact with cable into the connector housing (incl. seal/pinch ring combination and back shell.  Until you hear the contact is locked into position.

6.  Tighten back shell nut generally to 1.5 Nm.

The pictures is a schematic of how we connect four panels in a string using MC4 type of connectors






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