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- MPPT Charge Controllers



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Maximum power point tracking (MPPT) is a technique that  grid tie inverters, solar battery chargers and similar devices use to get the maximum possible power from the PV array. Solar cells have a complex relationship between solar irradiation, temperature and total resistance that produces a non-linear output efficiency known as the I-V curve. It is the purpose of the MPPT system to sample the output of the cells and apply a resistance (load) to obtain maximum power for any given environmental conditions. Essentially, this defines the current that the inverter should draw from the PV in order to get the maximum possible power (since power equals voltage times current). 


At night, an off-grid PV power system uses batteries to supply its loads. Although the battery pack voltage when fully charged may be close to the PV array's peak power point, this is unlikely to be true at sunrise when the battery is partially discharged. Charging may begin at a voltage considerably below the array peak power point, and a MPPT can resolve this mismatch.
 

When the batteries in an off-grid system are full and PV production exceeds local loads, a MPPT can no longer operate the array at its peak power point as the excess power has nowhere to go. The MPPT must then shift the array operating point away from the peak power point until production exactly matches demand. (An alternative approach commonly used in spacecraft is to divert surplus PV power into a resistive load, allowing the array to operate continuously at its peak power point.)
 

In a grid-tied photovoltaic system, the grid is essentially a battery with near infinite capacity. The grid can always absorb surplus PV power, and it can cover shortfalls in PV production (e.g., at night). Batteries are thus needed only for protection from grid outages. The MPPT in a grid tied PV system will always operate the array at its peak power point unless the grid fails when the batteries are full and there are insufficient local loads. It would then have to back the array away from its peak power point as in the off-grid case (which it has temporarily become).


MPPT_Control_How_is_WorkingWhen a conventional controller is charging a discharged battery, it simply connects the modules directly to the battery. This forces the modules to operate at battery voltage, typically not the ideal operating voltage at which the modules are able to produce their maximum available power. The PV Module Power/Voltage/Current graph shows the traditional Current/Voltage curve for a typical 75W module at standard test conditions of 25°C cell temperature and 1000W/m2 of isolation. This graph also shows PV module power delivered vs module voltage. For the example shown, the conventional controller simply connects the module to the battery and therefore forces the module to operate at 12V. By forcing the 75W module to operate at 12V the conventional controller artificially limits power production to »53W. Rather than simply connecting the module to the battery, MPPT system charge controller calculates the voltage at which the module is able to produce maximum power. In this example the maximum power voltage of the module (VMP) is 17V. The MPPT system then operates the modules at 17V to extract the full 75W, regardless of present battery voltage.






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